Servo Motor Driving Piston Filling Machine Shiitake Mushroom Sauce Food Volume Linear Piston Filling Machine
It’s highly precise and can be used for all sorts of liquids , It can be used with optional diving nozzles that reduce foaming, bubbling, and splashing, which often causes sanitary issues with food- and medical-grade products, and wastes product. The nozzles dive into the bottles, and follow the liquid as it rises, keeping the distance between the nozzle and water level at a minimum and thus ensuring smooth filling.
The automatic liquid filling machine is made of SUS 304, 316 stainless steel and aluminum alloy, meeting cGMP level sanitary requirements. The conveyor belt is made of chained slats, which are easy to remove and clean. The machine is also equipped with several safety features, including an emergency stop button that pauses all operations, a production warning system that alerts operators of any abnormalities, and a safety cover for protecting the operators.
The filling machine includes a filling tank for large-scale filling, which can be replaced with a customized one if needed. The infeed and outfeed gates position bottles accurately, and a drip tray is positioned under the nozzles to catch any droplets. Automatic pneumatic shut-off nozzles are available, and are especially recommended for liquids that leak easily to enhance the anti-drip function. Furthermore, other optional add-ons are available, such as a capping machine, labeling machine, infeed turntable, or outfeed turntable. While the machine can be used on its own, connecting it with these other machines create a far more efficient automatic production line.
Advantages
Parameters can be adjusted using the touchscreen
The adjustments are easy to learn
Customizable design
Can be used in a full production line
Large-volume filling: 50~5000ml (can be customized)
Can fill all sizes and types of bottles
Filling precision within 0.5%~1% margin of error
Suitable for free-flowing liquids under 6000cps
Fills 20~60 bottles per minute (depending on liquid viscosity and container size)
Application & Advantage
1. Simultaneous filling with many nozzles for high precision filling
2. Adopted lubricant oil pump for precise and smooth filling.
3. Servo motor controls each filling nozzle individually and accurate filling.
4. Pneumatic shut-off nozzle prevents liquid from dripping.
5. Pneumatic bottle positioning system and diving nozzle for precise filling.
6. Pneumatic drip tray with surplus oil backflow system.
7. Anti-bottle backup sensor ensures smooth transferring without jam.
8. Recipes for instantaneous changeover for different products can be stored as memory parameter.
9. Tank with product re-fill system and alarm for out of liquid.
10. Touchscreen to set filling volume, speed and interval time of each nozzle and shown filling status.
11. PLC control system with HMI touch panel for easy control.
12. Equipped with gear pump for liquids with different viscosities.
13.Special design reduces foaming and splashing.
14. Safety protective shield for operators’ safety
15. Equipped with production warning system
16. Equipped with gates for precise positioning
17. Fixed columns with wheeled frame, easy to move
18. Equipped with emergency stop button
Main technical parameters
| No. | Item | Performance |
| 01 | Requested speed | 130bpm |
| 02 | Filling volume | 500ml(could be customized based on requirements) |
| 03 | Number of filling heads | 24 |
| 05 | Accuracy | Up to ±1% |
| 06 | Machine dimension(L*W*H) | 2400mm*1350mm*2500mm |
| 07 | Power | 5KW |
| 08 | Power supply | AC 380V,50Hz;or AC 220V,50Hz (Customized) |
| 09 | Air operated source | 0.4-0.6Mpa clean and stable compressed air |
| 10 | weight | About2000kg |
Major technical components
| No. | NAME | BRAND |
| 01 | Frequency converter | Schneider |
| 02 | Intermediate Relay | Panasonic |
| 03 | PLC | Siemens |
| 04 | Touch Screen | Siemens |
| 05 | Breaker | Schneider |
| 06 | Servo | Panasonic |
| 07 | Photosensor | SICK |
| 08 | Airpressure-Switch | Airtac |
FAQ
1---If have stock machine?
For semi automatice machine, we all have stock. Can ship within 7 working days. For automatic machine, all have no stock. Automatic machines are customized made according to bottles and caps. It need place the order, then manufacture.
2---How long time to make?
For single machine, it takes from 10~30 working days. For whole filling line, it takes from 40~60 working days.
3---Ship from which port?
If by air, it is from Shanghai International Airport. If by sea, it is from Shanghai or Ningbo. Other seaport of China is also accepted.
4---The payment?
By TT. 50% in advance as downpayment , 50% balance before shipping.
-If can visit factory to check machines firstly, then place order?
Sure! Welcome to visit us !
After-sales Service:
(1) Under stable voltage, the machines' quality that we sold will be guaranteed for 1 year
(2) Long time technology will be supplied.
(3) We can dispatch our engineer to your side for installing and debugging machines. Engineer's round-trip tickets, accommodation, and your side traveling fee will be charged by you. Engineer's salary will be USD60.00/day/person.
We can also supply training process for your engineers who come to china, so you can fit and debug machines by yourself.
About Us
--Focusing on Development, Packaging Industry Leader
--Keeping on Recruiting Talents and Innovation
--Advanced equipment, Guaranteed quality
For quick response please contact us by cellphone/WhatsApp:008617317720909
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